LARGE FORMAT INDUSTRIAL 3D PRINTERS

Since 2014, CNC Bárcenas has been manufacturing industrial 3D printers under the Discovery 3D Printer brand, fully customizable to suit the needs of each client and each application.

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We use large format adiva manufacturing technologies using filament (FFF – Fused Filament Fabrication) and direct pellet extrusion (FGF – Fused Granular Fabrication) to offer our customers a wide variety of 3D printers, some of which are pioneers in Europe , with large scale, high performance, precision and efficiency, ideal for the manufacture of final or spare parts, prototypes, moulds, tools, etc.

Our Discovery 3D Printer industrial printers , available in 12 countries, are designed with medium- and large-format print volumes and are fully customizable, allowing you to print small, medium, or large-sized parts with configurations tailored to your most demanding projects. 

At CNC Bárcenas , we know that every industry has unique requirements! That’s why our Discovery 3D Printers are custom-designed, adapting each system to the needs of our customers across all industrial sectors.

FILAMENT SYSTEM AND DIRECT PELLET EXTRUSION

DISCOVER OUR INDUSTRIAL 3D PRINTING SYSTEMS

Discovery 3D Printer

FFF technology.

Designed in 2014 , the Discovery 3D Printer is regularly updated with the latest technological innovations to deliver a high-quality 3D printing experience.

With our dual extrusion technology , you can create complex and detailed parts in a multitude of thermoplastic materials in filament form. 

This model is ideal for companies looking for an efficient, high-precision industrial 3D printer to manufacture highly complex parts in small, medium, and large sizes.

Thanks to its dual extrusion system, you can manufacture parts with overhangs and complex geometries, using one or two materials—even different colors—or with removable support material.

Discovery 3D Printer Compact

FGF technology in compact format.

The Discovery 3D Printer Compact has all the advantages of direct pellet extrusion (FGF – Fused Granular Fabrication), but in a smaller format.

Ideal for small workspaces, this printer offers high production capacity without compromising performance. Perfect for companies that need to optimize their space without sacrificing printing capacity for medium and large-sized parts

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Discovery 3D Printer Hybrid

Combination of FFF and FGF (filament and pellet) technologies.

The Discovery 3D Printer Hybrid is a revolutionary industrial 3D printer that integrates 3D printing using filament (FFF) and direct pellet extrusion (FGF).

Providing the best of both technologies. With this model, you will be able to obtain maximum versatility in the manufacturing of parts, allowing you to work with a wide range of materials and obtain more precise and profitable results.

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Super Discovery 3D Printer

Large format and high production FGF technology

Designed in 2014 , our Super Discovery 3D Printer was the first 3D printer with FGF technology launched on the market in Europe.

It offers a large print volume, completely customizable, ideal for producing large format parts with high precision. Thanks to direct pellet extrusion (FGF), this industrial 3D printer guarantees high, high-speed production, with a significant cost reduction in the manufacturing of large-scale parts, being perfect for companies seeking to improve their productivity without compromising quality.

We design our own components and pellet/pellet extruders, with the highest quality and reliability, and with different sizes and production capacities, adapted to each printer model and the needs of each client.

Super Discovery 3D Printer Workstation

Combination of FGF technology and part post-processing.

The Super Discovery 3D Printer Workstation integrates large-format additive manufacturing using direct pellet extrusion (FGF).

With a part post-processing system using 3-axis milling, providing an all-in-one solution for the complete manufacturing of large parts. With high speed and cost reduction, this model is ideal for companies or research centers that require both printing and finishing of parts in a single piece of equipment, and have space limitations in their facilities to integrate two machines.

Discovery 3D Printer Robot

FGF industrial 3D printing using a 6-axis robotic arm.

The Super Discovery 3D Printer Robot is our most advanced industrial 3D printer , utilizing a state-of-the-art 6-axis robotic arm to deliver unmatched precision.

With direct pellet extrusion (FGF) technology and the ability to print in multiplane trajectories, this robotic 3D printing system takes industrial production to a new level, providing flexibility and high quality in the 3D printing of large format and highly complex parts.

It can be configured to suit each sector and need, adding optional components, such as: machining system with ATC (Automatic Tool Change); platform with rails to custom increase the length of 3D printed parts; Turntable and lathe for 3D printing ultra-complex parts, etc.

FEATURED PRODUCTS

HIGHLIGHTS OF THE 3D PRINTING SECTION

Industrial 3D printing has revolutionized parts manufacturing, and at CNC Bárcenas we offer robust, high-performance customized solutions that are perfectly tailored to the needs of each client/application.

Our various Discovery 3D Printer models combine the most advanced large-format additive manufacturing technologies using all types of thermoplastic materials, including technical ones, to ensure precise, durable, and efficient results in industrial and professional environments.

Contact us and we will advise you.

RELEVANT INFO ABOUT THE SERVICE

CUSTOM INDUSTRIAL 3D PRINTERS

At CNC Bárcenas , we know that every industry and every client has unique needs. That’s why we don’t limit ourselves to offering standard industrial 3D printers; we also manufacture custom 3D printers , specifically designed to meet the unique requirements of each project or application.

Whether you need a printer for high-volume, high-precision, or specialized thermoplastic parts, our custom-made Discovery 3D Printers adapt to your business needs, optimizing production and reducing costs. We specialize in offering flexible solutions that integrate cutting-edge technologies and state-of-the-art materials, always ensuring the highest quality and performance.

Discovery 3D Printers’ custom industrial 3D printers are ideal for companies that require high versatility in their manufacturing processes. From complex prototyping to large-scale part and mold production, our custom solutions can adapt to any workload and material type.

With a well-established track record since 2009, we are able to integrate large-format additive manufacturing and extractive manufacturing (3, 4, and 5-axis milling or machining) into our Discovery 3D Printers .

Furthermore, we always work closely with our customers throughout the entire lifecycle to ensure that the custom 3D printer integrates seamlessly into their production processes, improving operational efficiency , ensuring greater profitability , and adapting to the latest technologies and materials available.

Frequently Asked Questions: Industrial 3D Printers

At CNC Bárcenas , we understand that industrial 3D printing technology can raise many questions. That’s why we’ve compiled the most frequently asked questions about our Discovery 3D Printer industrial 3D printers and their applications. You’ll find the answers to your questions here, but if you have any additional questions, don’t hesitate to contact our team!

What is an industrial 3D printer?

An industrial 3D printer is an advanced machine that uses additive manufacturing technology to create parts and components through the extrusion of pellets (Fused Granular Fabrication – FGF) or filament (FFF – Fused Filament Fabrication). Unlike desktop 3D printers, large-format industrial printers are designed to withstand high-demand operations, delivering results with the precision required in industrial environments and the ability to work with a wide variety of thermoplastics, including fiber-reinforced engineering materials.

These machines are essential in the production of complex parts requiring a high level of detail and precision, such as functional prototypes, molds, tooling, or final and replacement parts for sectors such as naval, automotive, aeronautics, engineering, construction, and industrial design. Furthermore, industrial 3D printers enable the production of small-, medium-, and large-scale parts with a high degree of customization, significantly reducing costs compared to traditional manufacturing methods.

Identifying a professional or industrial 3D printer involves considering several key factors that determine its ability to deliver accurate reliable , and consistent results in industrial environments. Below are the most important aspects to distinguish an industrial 3D printer:

  1. High print resolution : Professional 3D printers must be capable of working at extremely high resolution to achieve fine, precise details. This is crucial when quality parts are needed for industrial applications, where precision is essential.
  2. Ability to work with advanced materials : Professional printers are capable of printing with advanced and complex materials, such as fiber-reinforced materials (glass or carbon) or highly demanding materials such as PA, PPS, PEI, TPU, etc. This allows the manufacture of parts with exceptional mechanical properties.
  3. Adequate build volume : A professional 3D printer must have a build volume that meets the needs of the industry. This allows for the production of larger parts or multiple parts simultaneously without compromising efficiency or quality.
  4. Speed ​​and reliability : A professional 3D printer must be able to print quickly and consistently, without failures or interruptions over long production runs. It’s essential that the printer’s mechanical components be high-quality and robust enough to withstand demanding jobs.

 

Advanced extrusion technology : Pellet or filament extrusion systems must be robust and allow for continuous, precise material transfer. This ensures a stable printing process and reduces the possibility of failure.

Advantages:

  1. Manufacturing complex parts at low cost Professional 3D printers enable the manufacturing of parts that would be expensive or impossible to produce using traditional processes such as injection molding or machining. The ability to create complex geometries without the need for expensive tools reduces production costs.
  2. Product Customization and Prototyping : Industrial 3D printers enable the rapid and cost-effective creation of customized prototypes, facilitating design iterations and adaptation to the specific needs of each client or project.

 

Reduced production times : Thanks to additive manufacturing, production times are significantly reduced. Prototypes and final parts can be manufactured in a matter of hours or days, rather than weeks or months, as is the case with traditional methods.

Industrial 3D printers use a variety of advanced materials to manufacture parts with specific properties, such as increased strength, durability, or flexibility. The most common materials are:

  1. ABS (Acrylonitrile Butadiene Styrene) : Ideal for manufacturing durable, impact-resistant parts. It is one of the most widely used materials in rapid prototyping.
  2. PA : Used for its high mechanical strength and high temperatures. It is especially suitable for parts requiring high durability.
  3. PETG (Polyethylene Terephthalate Glycol) : It is a robust material, resistant to impacts and moisture, making it perfect for industrial applications
  4. Carbon and Fiberglass Composites : These are reinforced materials that offer great strength and lightness, ideal for applications with high mechanical and structural demands.
  5. High-performance thermoplastics : Materials such as PEEK or ULTEM offer excellent thermal and chemical resistance and are mainly used in sectors such as aeronautics and automotive.

The main difference between an industrial 3D printer and a desktop 3D printer lies in their production capabilities and working materials:

  1. Production capacity : Industrial 3D printers are designed to handle high production volumes, making them ideal for large batches or manufacturing final parts. Desktop printers, on the other hand, are geared toward prototyping and small-scale work.
  2. Materials : Industrial printers can work with a wide variety of advanced materials, such as carbon fiber composites, reinforced PA, or PPS. Desktop printers are generally limited to simpler materials like PLA or ABS.
  3. Accuracy and Speed : Industrial printers offer greater accuracy and faster print speeds, making them more suitable for high-demand industrial processes.

Industrial 3D printers are extremely versatile and capable of manufacturing a wide variety of parts, including:

  1. Functional prototypes : They allow the rapid and accurate creation of prototypes that can be tested under real-life conditions before being manufactured on a large scale.
  2. Custom tooling and fixtures : Custom tools can be manufactured to optimize production processes and reduce manufacturing time.
  3. Final or spare parts : They are capable of producing high-quality final parts for applications in the automotive, aeronautical, naval, etc.
  4. Molds : Industrial 3D printers can also make complex molds for mass production.

Yes, industrial 3D printers require specialized training to ensure optimal use. While basic operation may be simple, it’s essential to understand key aspects such as machine setup, material optimization, preventative maintenance, and calibration.

Thanks to our specialized training and subsequent support, your staff will be skilled in advanced materials handling, technical troubleshooting, and quality control practices . This ensures consistent performance and high-quality results, minimizing the risk of errors and maximizing production efficiency.

GET IN TOUCH WITH OUR TEAM

At CNC Bárcenas , we are committed to offering you the best solutions in industrial CNC machinery and large-format 3D printers tailored to your needs. If you have any questions, would like more information about our products, or need personalized advice, please don’t hesitate to contact our team of experts.